Hot Fill Spray Tank Systems

If you are searching for the safest and most cost-effective water spray tank system designed to meet your stringent hot fill and heat set quality control requirements, look no further as Connell Industries has what you want.

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Our spray tank system tests pre-filled and capped hot filled bottles for thermal stability and consistency. It does this by spraying 75 degree Fahrenheit water over them for a specific duration. It can test up to 10 containers at once by loading them onto a perforated stainless steel deck inside the testing chamber.

Once loaded, the operator will close the chamber lid and depress a cycle start button to begin spraying the bottles with the PLC controller doing all the rest. After the spray timer has timed out, the tested containers can then be safely removed from the chamber to be visually inspected by the operator.

This system is built using an Allen-Bradley Micrologix 1000 programmable controller with a touch screen operator interface, 304 stainless steel tubular framing with non-corrosive internal components, a hinged lid with interlock switches to prevent potential splashing or spills, and many other additional features that ensure your operators perform their tests safely, thoroughly, and efficiently.

Call Connell Industries today at (877) 926-6635 or email us directly at

Our Hot Fill Spray Tank system includes:

Heavy duty 304 stainless steel tubular frame

Non-corrosive internal components

Amber pilot lamp to signify completion of rinse cycle

RTD to monitor water supply temperature to spray nozzles

Centralized power distribution box to supply proper voltages

Hinged lid with interlock switches to prevent potential splashing or spills

Allen-Bradley Micrologix 1000 PLC controls with touch screen operator

Stainless steel drain bung with adapter housing for sump pump or drain connections

PVC plumbing with spray nozzles and manual ball valves to isolate specific spray zones

Programmable timing system to allow the operator to adjust the spray time cycles

Push button cycle switch to activate electromechanical control valve and rinse cycle

Call Connell Industries today at (877) 926-6635 or email us directly at

Hot Fill Spray Tank System Brochure

Our Hot Fill spray testing system is designed to provide a controlled method of spraying prefilled and capped containers with a water temperature of approximately 75 degrees Fahrenheit for a specific amount of time in order to test bottle consistency. An operator will prepare...

13 Fairfield Ave. West Caldwell, NJ 07006

Toll Free: (877) 926-6635

Fax: (305) 675-2612

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