Hot Fill Bottle Filling Systems

If you want the most accurate, reliable, safe and cost effective PLC controlled hot fill/heat set testing system on the market today, then Connell Industries has the system for you.

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Used by many of the largest PET hot fill bottlers and heat set manufacturers in the U.S., our 10 station hot fill system will safely and reliably meet your stringent hot fill and heat set testing requirements.

Our Hot Fill System uses the principle of gravity overflow to deliver 195 degree Fahrenheit water through overflow nozzles to provide a "cosmetic fill" for a wide variety of thin walled products. The overflow nozzles work by compressing and forming a tight seal on the rim of the container thereby allowing product to travel from a common supply tank directly into the container. At the same time, air and excess water are forced out through a return port in the nozzle and recirculated back to a secondary reservoir used to collect all excess water. This makes for a safe, reliable and quick testing process.

Connell Industries' Hot Fill testers have oversized reservoirs, primary and secondary recirculation tanks and an automatic float and valve system to keep all wetted parts at a constant temperature between cycles. All systems incorporate an Allen-Bradley Micrologix 1000 programmable controller with a touch screen operator interface, 304 stainless steel framing, piping, tanks and conveyor plus many other features to provide operators with a high degree of safety and functionality.

Call Connell Industries today at (877) 926-6635 or email us directly at

Our Ten Head Manual Overflow Filler includes:

316 stainless steel overflow nozzles

Manual height jack for fill head adjustment

All 304 stainless steel hard piping

Cycle start switch on face plate of controls to activate fill cycle

Centralized power distribution box with appropriate fusing & power

RTD to monitor water temperature at fill nozzle and inhibit fill cycle

Stainless steel conveyor with adjustable guide rails and stands

Stainless steel centrifugal recirculating pump to pump water back

Stainless steel recirculation tank with one high pressure check valve

Ratcheted design tool-less adjustment knobs for overflow nozzles

Heavy duty 304 stainless steel tubular frame with Lexan splash guarding

5/8" stainless steel product overflow valves with extra relief recirculation

Stainless steel reservoir with overflow ports plumbed into recirculation

High-temperature silicone tubing with stainless steel hose barb connections

Insulation protective sheathing around product reservoir and tubing to minimize dissipation of heat

Allen-Bradley Micrologix 1000 programmable controller with a touch screen operator interface

Operator protective guarding with interlocking switches to ensure that personnel are well protected from potential splashing or spills

Call Connell Industries today at (877) 926-6635 or email us directly at

Hot Fill Bottle Filling System Brochure

Our gravity overflow filler is used to provide a “cosmetic fll” for a wide variety of thin products. As the overflow nozzles dive onto the container necks, they compress and form a tight seal on the rim of the container. This allows product to travel from the common supply tank into the container...

13 Fairfield Ave. West Caldwell, NJ 07006

Toll Free: (877) 926-6635

Fax: (305) 675-2612

Contact Connell Today

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